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Never had that happen...I know its a silly question, but are you sure your pad wasn't contaminated with a foriegn matter :-?
Silly question #2 X_X What size backing plate and pads were you using :toetap05:
I was using the 5.5" SurBuf's with a 5.5" backing plate.
After more thought last night, maybe my backing plate was to blame. I was using this yellow one, and it was slightly warped. One of the edegs was lifted up. I believe it was a LC backing plate, but not sure. Regardless, I tossed it in the garbage.
They also come in 3" and 4" to work the tight areas FYI.
Well just weird! I was hoping for some insight into what I did wrong. The only thing I can think of is I might have accidentally had the DA at a weird angle while going across a panel, and that's what caused that white rough middle layer to contact the paint.
If you're talking about the part of the pad where the micro-fingers are glued to the foam, there really is no answer other than be extra careful around certain panels, especially perpendicular panels. I've had something like this happen on a constant pressure LC pad where the blue foam is glued to the working part of the pad. That glue is pretty rough, and I bumped up to a vertical panel and had the line of glue make a small scratch. It sounds to me like maybe that's what you're describing.
That is exactly what I'm describing. I've never had this problem with LC foam pads though, maybe because of the thickness of them. With the SurBuf, you have around 1/8" of microfingers, and then the rough glue layer, and no rounded edges.
I read some comments about the "sharp" edge on the Surbuf on other forums, so I was forewarned and prepared... I really avoid surfaces where the edge can come in contact with the paint. Curvy surfaces get LC orange.