The new clear is scheduled to be applied in 2002 by GM and DCX on some of the top line models and then as time progresses will be changed over to in other plants.
The difference of a 1K and a 2K are very complicated, however, simply put a 1K uses a safe crosslinker of melamine and a 2K uses an isocyanide crosslinker. The 2K is closer chemically, but is not, to an expoxy type of clear.
The new 1K does attain additional hardness in a year of so, as we have worked with several test panels over the past year.
The assembly plant and it's process may create some of the variance in the time needed to attain the hardness.
Some plants may elect to reduce the amount of time in the bake oven and slightly increase the heat to balance it out, while others, will run a slower line and stay with the recommended heat level.
Each plant manager makes the call, and hot selling vehicles will see the modification of the process quite often in order to meet customer product demands.
Our AutoPreservation division has been visited often during the last 9 months by paint engineers from various manufacaturers to observe first hand the etching concern. ( we do 200 to 300 vehicles a week, mostly new vehicles for dealerships which we predeliver for them) and often will be required to attempt to remove light etching for the dealers.
Since Tim and I work with all the manufacturers at OEM level, they have found it useful to use our facility for damage audits of clear etching and other enviromental concerns of paint and trim.
There is still etching occurring and we are not seeing a dramatic downturn during warm weather in the concern.
The concern is always most prevelant during warmer months, due to the thermal elasticity of the clears. The heat expands it, makes it become more porus, the pollutants such as acids, strong alkalines are mixed with the rain water, the higher skin temperature of the clear, the normal heat as well, raise the reactivity level of the acids/alkalines and this makes the etching happen.
Cold weather, you hardly ever see etching take place.
Ketch
