SilverLexus said:
.. I am intrigued to learn more on undercoatings as well.
I've had to learn about this due to brakefluid damage on my '84 RX-7's wheelwells and undercarriage. I'm no expert by any means but I know a lot more than I used to.
There are a few types of undercoating. Yeah, this is sorta oversimplified but hopefully it'll be an ok introduction to the stuff. Any experts- please feel free to offer corrections/etc.
Rubberized undercoating. Often available in spray cans and commonly used by DIYers. Gotta have the underlying surface *CLEAN* for it to stay in place. Also gotta consider how it'll look as it wears/ages. IMO people use this one too often, when another product would be a better choice.
Asphalt-based undercoating. This is the thick black stuff that is often applied at the factory (or at least it used to be). It can be good but when it starts to crack and/or separate from the underlying surface it can get pockets that'll trap moisture/dirt/etc. which can lead to trouble.
Lighter-weight undercoatings similar to the asphalt stuff. This is the browinish/black greasy stuff that smells like tar. It is sometimes available in spray cans and is what they use in bulk with spray equipment at places like Ziebart. Not a bad product, not as particular about surface prep as the rubberized stuff. But it's not as attractive either, and it's messy. Never really hardens *completely* so it can really soil a mitt/etc. but it does harden to some extent and stay put. Reasonably resistant to wear. Can attract dirt and can't really be cleaned all that well without removing it.
Wax-based undercoatings. These are more "rust inhibitors" than true undercoatings. Two variations- 1)ones that don't ever really dry and they can be worn/cleaned off pretty easily, very messy to apply and 2) ones that dry to a fairly tough, waxy coating-this is like the stuff commonly (but incorrectly) referred to as "cosmoline" that is used on many new cars, less messy to apply but doesn't creep/flow as well. Their light viscosity lets you spray them in tight areas, where they creep/flow to provide good coverage and protection. Great for spraying in frame rails, inside doors, etc. So light they won't clog drain holes if properly applied. Perfect for areas that don't show and aren't subject to wear. These (especially variant #1) will seal much existing rust and prevent further corrosion. Available in spray cans and in bulk for use with spray equipment.
Hybrid undercoatings. It combines the last two types of product to presumably provide the better qualities of each. It is currently available in bulk for use with spray equipment but AutoInt/ValueGuard will be releasing it in spray can form in a few months.