Whenever you're usure about some new purchase, I wouldn't argue against sending it back while you still can. There's no "break in" period. If you have a return period that is NOT about to expire, I'd use it for a while and see if the noise gets worse. Generally, when there's something wrong, you can REALLY tell and it DOES get worse.
Both of my (well used) PCs rattle when I shake them (turned off). Some make more noise than others, I only get them serviced when it gets REALLY bad/unusual (as in "whoa, this thing's REALLY screwed up!" sounding). Some make a "wind down" noise more than others when you turn them off.
Some people are more sensitive to the vibration, especially at speed 6, than others. Using a smaller/lighter backing plate, and even smaller pads, with the 6" counterweight can help. I sorta like my new flex plate from CMA. It's 5", but I use it with 6" pads and counterweight.
Gusto- Yeah, you can use all sorts of different backing plates (with the 6" counterweight). There will be subtle differences, but nothing to worry about.
There's just a LOT of indivual variation at work here, between the PCs and the users. It's sorta like a snowblower, it's NOT what some would call a smooth, quiet piece of machinery, at least at speed.
Heh heh, or you could always get a Cyclo...it's a lot more, uhm, "sophisticated" with regard to its noise and vibration.