My custom turbo 1997 E320, lots of pics.

Max Hughes

New member
Howdy, I'm Max Hughes and I'm finally starting to car about how my car looks. I notice this is a big detailing forum so I joined up. I built this in the summer of 08 after I graduated from high school. It is my first turbo experience and I built the whole thing from scratch. Everything from the turbo to the engine management installed is a first for any Mercedes.



With a completely stock engine I made 352rwhp and 366rwtq. Stock engine has 10.1:1 compression and displaces 3.2l(195ci) as an I6.



The only modification to the engine currently is a 1.9mm cylinder head spacer to lower the compression into the low 9's, high 8's. I have not had the chance to mess with it yet.



1997 Mercedes E320

Nice dark blue paint

Staggered 18" SL falseys

30lbs cobra injectors

AEM Fuel Ignition Controller

Garrett T3/60-1 Turbocharger

1.9mm cylinder head spacer

352rwhp/366rwtq @ 9psi

My little sleeper

8psi bad turbo lag, untunted YouTube - Formula Doofus - Mercedes E320 Turbo 8psi Takeoff, untuned



log1xu4.jpg


log3hq9.jpg


log6ki7.jpg


braces2nf4.jpg


braces1il5.jpg


manifold2zu3.jpg


dscn0192xw3.jpg


149s56b.jpg


mt8ot5.jpg


semifinals4uz5.jpg


semifinals5dg7.jpg


10fruyo.jpg


2i23l7l.jpg


112bklv.jpg


j0jng4.jpg


282ls1e.jpg




Right after the headgasket change and re doing the valve cover.



154km5f.jpg
 
is it to tight to fit an Extractor pipe (header) in there ? that will give you more flow and better performance. and put the wastegate on the same pipe just before the turbo.



BUT it looks realy nice :) good work :D
 
Looks good. But ghetto none the less. Log manifolds like the one you made have horrible turbulence flow that fight each other making it terribly inefficient. You made some nice power though. I've ran a 60-1 before and for me I got 25psi by 4100rpm. Lag is definitely not that bad at all on this turbo.



Curious. What are you using for an engine management?
 
Looks great man! Glad to see you did the building and everything yourself. I've been around turbo cars for quite a while and even though your only going 8psi right now that's a big honkin turbo, even on a I6. Supra's don't even get full spool (28psi or so) with that size turbo until about 4k rpms. When do you get full boost though (rpm)? Also once you get tuned you should see an increase in spool.
 
Max,



Nice to see you on here from the MBWorld site :bigups



How's that turbo setup running? Any CEL's or hiccups since you've put it all together?
 
There isn't enough space for a equal length header for a turbo with a external wastegate. Wastegate location on a Log manifold isnt as critical as the pressure is equalized through out the manifold.



For engine management I am using an AEM F/IC. It's pretty much the best piggyback ecu on the market so far.



Full boost comes in around 2400. Going 10psi soon, then 12 or 13 when I get bigger injectors.
 
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