First time rotary user ... glad I made the jump

Tachyon

New member
I've used a random orbital (Griot's) polisher for about a year now with OK results. But with 2 hard-coat BMWs in the stable, it takes far too long to work out all the swirls and stuff, plus there always seems to be a tough spot that the RO cannot overcome. So it is time to step up.



I purchased a reconditioned Porter-Cable 7428 7" variable-speed polisher.



I tested it out on a swirl-laden panel (trunk lid of our 2002 BMW 330xi), here's the results.



before

330xi003.jpg




after

330xiafter004.jpg




I started with Menzerna IP on a Lake Country CCS 8.5" orange pad ... and it did a nice job polishing out the lighter swirls but the heavier stuff remained, even after 2 passes.



So I boosted the cutting power by using Optimum Compound on the orange pad (I don't have a yellow pad yet for the rotary). Much better -- OC rocks! It killed off most of the tough swirls and finished nice and clean ... one pass.



I finished with ZPC (white LC CCS pad) and a hand coat of ZAIO.



First impressions of a rotary:



Quiet. Compared to the racket a RO makes (ear plugs required), this thing is quieter than stirring batter in the kitchen with a mixer.



Heavy: This sucker is hefty! In a good way. At 8 lbs. you can let the machine to all the work. However, this will get interesting when I try it out on a vertical panel ... must keep working out with weights.



Quick: Night and day difference compared to a random orbital. You can get so much more work done in a shorter time. I'd say that instead of 3 passes of 3 minutes each using a RO, you can get the same work done using a rotary in one pass of 2 minutes.



Strong: This ***** has power, and it's very clear that you have to pay full attention at all times or she will bite back. However, I did not find the machine to be unruly. I ran it at a dial setting of 3 (out of 6) and pulled the trigger to about 80%, so I was probably spinning at about 1,200-1,300 rpm max.



I used the pyramid method of laying out the polish at about 600-800 rpm, working it in at 1,200-1,300, and then finishing it off at about 800. This seemed to work well as I didn't get any odd marks.



Controllable: I really like how you can vary the speed so easily with the trigger. This is so useful when you are working a panel near the edges and around curves.



Using a rotary is very different than an orbital, but I would say that I found it easier to use than I expected (I guess I read so much about what can go wrong that I expected something much more difficult). And the benefits are huge: faster work and a better finish.



If you are a hobbyist like me, and are experienced and comfortable using an orbital, the jump to a rotary is not that big of a leap. I'm glad I did it and I look forward to learning more about how to use it.
 
Awesome results and thank you for the write up! I have been scared for the past year about jumping into a rotary, I just purchased a Metabo today and your post has put me at ease. I know it won't be a walk in the park and I should still be alert, but I'm hoping it goes smoothly as it did with you!



I also purchased the CSS pads (5.25"), what are your thoughts on them?
 
Nice results and write - up .... it will put many considering a rotary at ease.



However, caution is still warranted especially around edges, emblems, trim, etc. The more you practice though, the less scary it becomes and easier to control IMO. I'm still /always learning but I feel with common sense most people will be OK.
 
Been there - done that, rotaries are great, but you will make the big opps when you feel like you've "mastered" it and try to do something that you know is wrong, like not taping up a piece of trim and trying to get close to it. Just remember to always treat her with respect and she'll do fine.
 
Thanks for the post! How long did it take you to do that trunk?



I want to get a rotary, but am still thinking about which one to get? Porter Cable, Mikita, Metabo, Milwaukee, or DeWalt. I am leaning to the Mikita more amps, elect. variable speed control, and great quality.



Thanks again for giving a bit of confidence to us all.
 
Congratulation on your step up to the rotary! Nice work! I need to gain more experience using the PC then hopefully I will get the rotary. Can't stand the vibration from the DA. But DA is a still a nice tool for a touch up after the rotary.
 
great write up man! ive used a pc for a while now and it does require a lot of passes to get the deep scratches and swirls out also depending on the product and pad. glad all worked out for you tho, the results look great.
 
Nice write up/pics. I've been using the PC for several months now with really great results, my only complaint is that it takes a long time on some harder clearcoats. I recently got a Hitachi and have been pleased with the results. While I still finish with the PC on the softer clearcoats because of the mild hologramming, I'm pretty happy with the decrease in overall time with more serious imperfections.
 
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