66 VW Beetle. Mini Resto Part 1

Concours.John

Auto Detail & Restoration
I haven't post some work lately so here goes. This is a major detail or mini restoration. This 66 Beetle was stored for a couple yers outside under a cover. Unfortunately it did not offer the best protection.

This will be broken down into parts as not to make the thread to picture heavy. I just started on it in between another project. I will update as I move along in stages.

The plan.
Gut and remove interior and all glass
Treat any rust scale
Respray dash and door jambs
Re-upholster seats w/padding and headliner
Install complete new interior
Install all new seals
Complete Correction exterior
Engine bay and trunk
New chrome bumpers/ redo brackets

Here we go with the inspection:

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Someof the corrosion issues this will all be treated with a three step process.

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A close up yes the shiny is water under the paint.

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The roof It just had dried glue and some surface rust which was easily d/a sanded and treated with a conversion primer it will be sealed with another primer.

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After of the roof but before final seal

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Here is the floor after the first environmentally friendly treatment wich eats the rust.

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The Product

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After two treatments a conversion primer was added to be safe the floors will then be sealed.

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A close up. The scale is litterally eaten of the metal

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Have always wanted to do something like that but know I do not have the patience/persistence. Looking forward to your progress.
 
john i wish you all the luck you need with this project! right now i can see that classic roof rack & the wood is all sanded down & stained. is the plan to keep the wooden roof rack? i love old dubs. yea i noticed the roof rack before visualizing glossy paint!
also, are the seats going to be all in that black plaid? plaid for these old bugs is cool. can i make a sugestion for some thick white walled tires?
;)
 
Also a fan of the old Beetles (and the newer and now the new :)) Rust is a well known enemy of the old Bugs even in the best environments. Floorboards and under the spare tire can be areas that are most often devasted by rusting. Often times the only solution is cutting out the old and installing new materials. It does appear in this instance you may have gotten lucky. Approximately how much of the Evapo Rust have you used to this point, and how much do you foresee using through the end of this project?

As Beemer noted above there is a lot of work ahead, hopefully your client has the willingness to see the project through to the end w/o cutting too many corners along the way.
 
Thanks guys. This is nothing compared to the other project.

I have a few small patch panels to make and weld in. The car is actually very solid except to small spots. The rust came from water around the rear and side windows.

Roof rack will be totally redone.
Wheels baked, blasted and powder coated body color.
Yes nice wide white walls, vintage look but modern radial.
The interior is going a darker beige with piping.

I've used 1 1/2 gal. Of the Evapa Rust. Below the window is also done.
I may need another half gal. For misc. brackets and bottom of the seat frames. This product is great. It works even better if the parts can sit in a tub or bucket. It does not affect paint or rubber. You literally get clean bare metal.
 
I've seen Evapa Rust but haven't seen how well it works.


The progress you've made so far looks great. I can't wait to see more pictures of the progress
 
Nice way to tease us with the befores. Really looking forward to the results as it progresses.

Sorry. Not a tease this is a real time thread that will be broken up. It's just me doing all the work. Updates will be posted here tomorrow then part 2
In another thread as it progresses. I just don't want to over load a thread with pics. I'm balancing between two
projects right now.
 
Sorry. Not a tease this is a real time thread that will be broken up. It's just me doing all the work. Updates will be posted here tomorrow then part 2
In another thread as it progresses. I just don't want to over load a thread with pics. I'm balancing between two
projects right now.

I'm really looking forward to the outcome and the FAQ that you will share that with us.
 
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