Rebuilt better than New (I hope.............)

JSFM35X

Active member
You may recall that I posted a picture of my broken Daytona Speed master Large Wheel Brush. For some reason I cannot find the old post to link it here, sorry.

Here is the broken brush before:



Anyway I was going to re-order one of the sets yesterday from AG since they had a 25% off free freight no min deal out for New Years but they seems to be on backorder. I decided to fix the old brush as I use it for specific area the wheel woolies don't fit. Between the caliper and the barrel. I know I can roll the car forward and clean that area, but this is far easier.

This is my Second brush of this type. My first was the blue version, and the second was the Speed master version. Both suffer the same weakness just above the handle, and the only improvement I see in the Daytona over the blue one is that the plastic tip on the Daytona seems to stay on better.

So I fixed the brush with a tube of Loctite 2 Part Epoxy ( $ 3.97 @ HD), piece of pex tubing ($ 1.76 at HD), A 1 foot length of wire ( .28 a foot at HD), a drill w/thin bit and large bit, a vice and a pair of Needle nose pliers.

Here is a quick fix, that is cheap to do and not to hard. For under 7 bucks, U have a better than new brush that has the longer handle I always wanted. If you own a Daytona brush, yours will break eventually. I don't use this very often as it is only needed on 1 of my vehicles, the Wheel woolies are more durable and don't spatter when removed. They just don't fit in the tightest of areas as well.

I will report back after I have used it a few times.

By far the most difficult part was removing the wire stub that was embedded into the wooden handle. I drilled arount the wire with a very thin drill bit until I went around the whole wire. I then pulled the wire out with a pair of needle nose pliers,







Then with a larger drill bit I hollowed out the handle to accommodate the pex tubes larger diameter.




Here the pex Tubing was forced over the wire shaft, the 2 part epoxy was put into the tubing, then the reinforcing wire inserted until it met the wire stub. Excess epoxy wiped away. You can tell the epoxy is mixing and had reached the end by the heat on the tube.




All Done, Just Drying



 
I chose the most rigid wire I could find for the support. I don't plan in bending the shaft. I never did on the original either. I just want to be able to get enough leverage to clean the barrels on deep wheels. If just could not handle the weight of the brush and as you see it snapped at the base. It is a poor design as I have had 2 fail in exactly the same spot. A HD fiberglass shaft would be best. I looked for a PVC pipe but the smallest diameter was still too large for my use.

The brush part will still be as flexible and since I use the angled wheel woolies for the back of the spokes I rarely bend that part anyway. The only use this brush sees is barrel cleaning where the Wheel Wollies wont fit.

Time will tell if it is better. I can always buy another, hopefully on BOGO because I know it will meet the same fate.


Interesting

Wonder how flexible it will be
 
Thanks, I kind of enjoy fixing and improving stuff. Gave me a great project to do with my son and it it hold up (yet to be seen) It is a better brush than the original. The longer reach and stiffer shaft are what I always wanted.

way to not give up on your brush! :bigups
 
The reason I posted my work, is if you ever snap your shaft, you will know how to go about fixing it.

I hope this does not derail this thread as this is useful info. Whoever owns this brush will certainly have theirs fail in this exact manner.
 
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